Case Study: Clean Uniforms and More! Modernizes New Bedford Facility with Braun Equipment
Case Study: Clean Uniforms and More! Modernizes New Bedford Facility with Braun Equipment
For over a century, Clean Uniforms and More! has delivered top-tier uniform and textile services throughout the Northeast. With more than 100 years in operation, their continued success is a testament to a company culture built on quality, reliability, and continuous improvement.
When it came time to upgrade their aging wash alley at the New Bedford, MA facility, Clean Uniforms once again turned to GA Braun—reaffirming a partnership that began nearly 24 years earlier. The original Braun open pocket wash alley, still operating daily with over 30,000 hours on some machines, was a testament to both Braun’s equipment durability and Clean Uniforms’ commitment to preventive maintenance.
The Project: Wash Alley Modernization and Capacity Expansion
Clean Uniforms and More! President Mark Bodzioch, with support from Braun’s Northeast Regional Sales Manager CJ Spencer, selected Braun for the retool and modernization of their wash alley. “While others may offer similar designs, no one matches Braun’s proven track record of safety, efficiency, cost-effectiveness, and equipment longevity,” said Spencer.
Phased Implementation for Zero Downtime
Because Clean Uniforms needed to remain fully operational throughout the upgrade, the retool project was divided into carefully planned phases. Braun worked collaboratively with the Clean Uniforms team over a five-year period to:
- Design the upgraded wash alley and scope of work
- Develop a detailed work breakdown schedule
- Coordinate equipment delivery, rigging, and installation
- Integrate staff training for seamless operational transition
Braun’s integrated project management ensured that all installation phases aligned with Clean Uniforms’ production schedules. The company coordinated equipment rig-out, freight logistics, and closely partnered with third-party MEP contractors for utility installation.
New Equipment Installation: Boosting Safety and Efficiency
In the first phase, Clean Uniforms’ existing Braun dryers were replaced with high-performance Braun 500PT dryers. The second phase focused on washer and shuttle system upgrades, as well as replacing the soiled rail system to further improve efficiency and safety.
Braun replaced the older 400 series open pocket washers with the space-saving N2 design—allowing the addition of a new washer within the same footprint. The new washers were integrated with a chute-load rail system, eliminating the need for manual loading inside the wash alley. This enhancement drastically improved safety and automation.
Braun’s versatile chute load design worked seamlessly with Clean Uniforms’ preferred rail provider, showcasing Braun’s flexibility and commitment to tailored integration.
Results: Improved Throughput, Safety, and Labor Efficiency
“In several phases, Braun was able to replace the dryers, washers, shuttle, and upgraded discharge conveyors—all while keeping Clean Uniforms and More! running with only minor weekend interruptions,” said President Mark Bodzioch.
Key Outcomes:
- Labor requirements reduced
- Production increased by 3 loads per hour
- Enhanced operator safety with chute load system
“Our goal is always to complete projects safely, on time, and within budget,” added Cliff Quick, Director of Inside Sales and Project Management at GA Braun. “We pride ourselves on executing based on our clients’ goals through detailed consultation, design, and installation.”
Is Your Facility Ready for a Retool?
Whether upgrading aged equipment or preparing for future capacity, Braun delivers high-efficiency laundry solutions customized to your operational needs. Contact us today to learn more about modernizing your laundry facility.