Uniforme de servicio

Maximizing Efficiency and Capacity in a Landlocked Laundry Facility: A Braun Success Story

In commercial laundry operations, maximizing efficiency and increasing capacity are critical to staying competitive—especially in space-constrained environments. That’s the challenge Braun’s Project Management Team tackled in partnership with Uniforme de servicio at their Englewood, Colorado facility, located in one of the fastest-growing markets in the U.S.

With aging equipment and a facility boxed in by limited square footage, the Service Uniform plant needed to significantly increase throughput—without adding labor or relocating. Through a multi-phase strategic approach, Braun helped transform the site into a modern, automated production facility capable of handling nearly double the volume.

The Initial Challenge: A Landlocked Facility with Aging Equipment

When Braun began working with Service Uniform in 2018, the goal was clear: increase processing capacity despite physical limitations. During the initial site visit, Braun’s team evaluated the equipment layout, infrastructure, and potential expansion opportunities. One of the most impactful suggestions involved relocating the boiler room to free up valuable interior space.

A Strategic Upgrade Plan for Long-Term Efficiency

Braun developed a comprehensive facility upgrade plan that included:

• Up to five (5) Braun 450 lb. Open Pocket Washer/Extractors
• Three (3) 500 lb. Pass-Thru Dryers
• One (1) dryer bypass conveyor
• Braun OPSH Automated Shuttle System
• Clean goods takeaway conveyor

The layout allowed significant capacity growth within the existing footprint, reducing reliance on manual processes and maintaining current labor levels while preparing the plant for future expansion.

Automating the Wash Alley: Reducing Labor by 50%

Another major pain point was the original wash alley—a labor-intensive setup using six Braun washers and three non-Braun dryers. Braun proposed replacing five washers and integrating an automated shuttle system to optimize transfer times and labor usage.

Because the original dryers were not Braun models, the shuttle system required a custom design to ensure seamless integration. This upgrade, completed in Spring 2023, reduced labor in the wash alley by 50%, streamlining operations and increasing efficiency.

Project Management and Seamless Execution

Braun’s Senior Project Manager, Joshua Risewick, coordinated all aspects of the renovation—from equipment layouts and spec sheets to permit-ready architectural drawing packages. Working closely with contractors and Service Uniform’s internal team, Braun ensured:

• Timely equipment delivery and installation
• Minimal production disruptions
• Smart scheduling around daily operations
• Custom coordination with MEP contractors

“Through multiple phases and extremely detailed planning, we were able to integrate two Braun shuttle systems into a building where previously there had been none,” Risewick said.

Results: Increased Capacity, Reduced Labor, and Improved Workflow

Thanks to Braun’s phased approach and use of high-efficiency equipment, Service Uniform realized several key benefits:

• Doubled wash capacity without expanding the building
• Improved workflow and reduced manual labor
• Faster transfer times and enhanced quality control

Dennis Tschida, Corporate General Manager at Service Uniform, shared this feedback:

“The new Braun open pocket washer/extractor system enhances labor efficiencies through its streamlined design and automation. Since the new equipment was installed, we’ve optimized our workflow and reduced manual tasks, improving overall productivity.”

“Braun’s commitment to excellence and collaboration has exceeded our expectations. We look forward to a continued partnership and future growth.”

Is Your Facility Landlocked But Ready to Grow?

Even in space-restricted environments, efficiency and capacity gains are possible with the right planning and equipment. GA Braun specializes in designing solutions for landlocked laundry operations—delivering custom layouts, automation, and project execution that maximize ROI.

Contact GA Braun today to explore how we can help reimagine your facility for greater throughput, efficiency, and success.